For over two decades, my career as a General Aviation Airframe and Powerplant (A&P) mechanic involved both flying and maintaining a diverse range of aircraft, from the Piper J-3 Cub to the Douglas DC-3. This mobile lifestyle demanded a tool organization system that was as adaptable as my work. Moving frequently, I relied on multiple Craftsman carry boxes to keep my tools organized and portable. The key was ensuring no single box was too heavy to carry alone, with my largest being a manageable 3-drawer model.
When stationed in a hangar, finding space for my boxes was never an issue. Reflecting on those times, a rolling cart topped with plywood would have significantly enhanced my efficiency within the hangar environment. For wrench storage, I utilized a tool roll equipped with grommets. This allowed me to conveniently hang it from nails or screws on a wall, or roll it up for compact storage in a toolbox when on the move. In field operations, simply unrolling it on the ground provided immediate access.
My tool organization strategy involved separating tools by type across different drawers. Screwdrivers occupied one drawer, pliers another, and so on. Socket wrench sets were housed in their own box, categorized by drive size within each drawer. This methodical approach proved invaluable for tool accountability. By consistently returning tools to their designated spots after each task, tracking inventory became effortless, eliminating the need for elaborate foam outlines. Less frequently used tools were distributed among other boxes, ensuring they were accessible when needed but not cluttering my primary setups. A dedicated box held test equipment, although my multimeter remained in the top tray of my main box for immediate accessibility due to its frequent use.
For tasks away from my main tool storage, a small canvas tool bag, reminiscent of military-style bags, became indispensable. These bags are exceptionally practical for carrying a curated selection of tools needed for specific, smaller jobs, preventing unnecessary trips back to the main tool storage.
My experiences in general aviation differed significantly from the routines of airline mechanics. However, the fundamental need for tool mobility and efficient organization remains universally applicable. Whether you’re working on aircraft or automobiles, the principles of adaptable, categorized, and portable tool storage can drastically improve workflow and productivity. The focus on mobility, born from field work, translates well to any mechanic who values efficiency and organization in their workspace.
